This research is focused on the problem of quality control in a batch manufacturing system. Its aim is to develop techniques for identifying policies and control measures to apply to quality control problems. The techniques are described as dynamic in the sense that they are not limited to parametric designs but also consider the finding of policies and controls. The focus is on sequential techniques. Sequential techniques make use of the dynamic information that result from testing and process monitoring. Process control will be studied with other related logistics issues in batch manufacturing. In particular, the research will proceed along the following directions: (1) inter-stage coordination under capacity constraint, (2) coordination among production, inspection, and process revision, (3) coordination among subassembly operations and substitutable components, and (4) computation, approximation, and aggregation techniques. The research also aims at identifying certain optimal sequential procedures and revealing their structural properties, particularly, optimal sequential policie s with threshold structures. The basic methodology underlying the research emphasis is Markovian decision programming incorporated with the use of stochastic comparison techniques, including those based on the notion of stochastic convexity and stochastic submodularity. This research will yield several benefits if successful. It will advance the state of knowledge in quality control in batch manufacturing. In particular, the effectiveness of the sequential contrml policies, the importance of quality dynamics, and the coordination of process control with other production logistics represent key contributions. In addition, there will be new industrial technology findings based on the research. Finally, there are some educational gains as well. The research will present new teaching materials for an engineering course in dynamic process control. This way, next generation engineers will benefit from the research by taking the knowledge gained from the course to their various employing organizations.

Project Start
Project End
Budget Start
1995-10-01
Budget End
1999-09-30
Support Year
Fiscal Year
1995
Total Cost
$189,000
Indirect Cost
Name
Columbia University
Department
Type
DUNS #
City
New York
State
NY
Country
United States
Zip Code
10027