This award is funded under the American Recovery and Reinvestment Act of 2009 (Public Law 111-5).

The Small Business Technology Transfer (STTR) Phase I project aims to establish the technical and commercial feasibility of an innovative approach for improving the performance and lowering the costs of photovoltaic solar-electric power conversion systems. In particular, we will improve concentrator photovoltaic (CPV) systems by encapsulating high-efficiency solar cells within a transparent, high-refractive-index epoxy. We anticipate lowering CPV manufacturing costs with this approach by leveraging established light emitting diode (LED) packaging technology. The use of high index of refraction material in a CPV will enable increased concentration ratios while maintaining a wide field of view in power generating subassemblies that can be incorporated into a variety of CPV systems.

This STTR addresses the renewable energy market by developing a novel photovoltaic device capable of ultra-high performance with reduced intrinsic manufacturing costs. Concentrator technologies can radically alter the renewable energy market in the near term like no other competing technology. By replacing expensive semiconductor materials with cheaper plastic lens and/or metal mirrors, concentrator photovoltaic systems can in principle both reduce overall photovoltaic module costs and improve performance. This STTR program leverages work in solid state lighting to achieve higher concentration ratios and wider field of views in CPV systems that can be manufactured at lower costs and thus realize the ultimate objective of third generation photovoltaics, namely ultra-high conversion efficiency at low costs. In addition to the scientific and commercial impact, this STTR program has a strong educational component, enabling graduate students to be educated and trained in a novel, interdisciplinary, and potentially high-impact field.

Project Report

Photovoltaic technologies that convert sunlight directly into electricity hold great promise as a sustainable, environmentally friendly energy source for the 21st century. In particular, concentrator photovoltaic (CPV) technologies promise to achieve widespread deployment in renewable energy systems by combining high performance with low costs. By trading expensive semiconductor materials for cheaper plastic lenses and/or metal mirrors, CPV systems can in principle improve performance and reduce overall photovoltaic module costs. While a variety of different approaches to CPV design are being pursued, all CPV systems suffer from a fundamental trade-off between field-of-view and concentration ratio. Moreover, thermodynamic limits dictate that the maximum concentration ratio depends upon the acceptance angle and the refractive index of the concentrator material that encapsulates the CPV cell. As part of a Phase I Small Business Technology Transfer program, Magnolia Optical Technologies leveraged on-going work at the Rensselaer Polytechnic Institute (RPI) in high index of refraction encapsulants and advanced optical coatings for light emitting diodes in order to build a novel, low-cost, high-performance CPV subassembly. As part of the Phase I technical effort, Magnolia and RPI demonstrated enhanced optical concentration with the use of high refractive index encapsulants; validated a pathway for synthesizing even higher refractive index encapsulants; and identified optical designs capable of efficiently collecting solar radiation over a wide field of view. This NSF-funded STTR project addressed the renewable energy market by exploring a novel photovoltaic system capable of ultra-high performance with reduced intrinsic manufacturing costs. Concentrator technologies can radically alter the renewable energy market in the near term like no other competing technology. By replacing expensive semiconductor materials with cheaper plastic lens and/or metal mirrors, concentrator photovoltaic systems can in principle both reduce overall photovoltaic module costs and improve performance. This project leveraged work in solid state lighting to achieve higher concentration ratios and wider field of views in CPV systems that can be manufactured at lower costs, and thus realize the ultimate objective of third generation photovoltaics, namely ultra-high conversion efficiency at low costs. In addition to the scientific and commercial impact, this STTR Phase I program had a strong educational component, enabling graduate students to be educated and trained in a novel, interdisciplinary, and potentially high-impact field.

Agency
National Science Foundation (NSF)
Institute
Division of Industrial Innovation and Partnerships (IIP)
Type
Standard Grant (Standard)
Application #
0930343
Program Officer
Gregory T. Baxter
Project Start
Project End
Budget Start
2009-07-01
Budget End
2010-12-31
Support Year
Fiscal Year
2009
Total Cost
$199,999
Indirect Cost
Name
Magnolia Optical Technologies Inc.
Department
Type
DUNS #
City
Woburn
State
MA
Country
United States
Zip Code
01801